Hi Mike-
It looks like the inner and outer radii in the small jog are not concentric to each other. This will trip the program up with this sort of bend - i.e. when there is a closed loop and a Arc-Arc condition - the program does not know which profile to chase and since the inner & outer are not "parallell" then it gags. Alternately you might use a single profile open and use the base-flange insert, but in my opition, you have the better of the two methods started (model + sheet metal insert).
I made a change to the model and added the concentricity on the two inner&outer sets of radii and was able to get a viable sheet metal definition into the model.
Recently there was a question almost exactly like this one - check out the model and "how to" at:
formatting link
Also, for the tube the model below will show you how to make a spiral, and it could be made into a tube by keeping the helix from tapering. This model was done based on the Mike Wilson unfoldable torus. This does use the dubious "lofted bend" so it is not the most lovable thing on earth when it "unfolds".
This might help you (but no "how to" for this one, just blow by blow "rollback"):
formatting link
Regards,
SMA