Floor jack 'plunger?'

Aug 01, 2018 14 Replies

So I've got an older hydraulic floor jack that can't keep it up. I took apart the plunger assembly... hoping to find a bad o-ring. The O-ring was fine, but at the bottom of the plunger was a conical frustum (cone with top cut off.) made of some rubbery material, that has a split in it. What do I call it?, and where can I find a replacement? I'm mostly just looking for the right name of the thing. (rubbery frustum)



The Jack has the following number on it, 649N. Any other ID has been lost over time. I'd guess it's age to be about 30-40 years.



Thanks, George H. (right, I could just go buy another jack...)


Is your email address good? I've got a couple old manuals I can send you. One is for a Blackhawk floor jack and the other is for bottle and floor jacks. Parts are similar though.

Can you open/read djvu files? The second manual is in djvu format.

These manuals call that part a "cup washer" and a "plunger cup" if I understand your question correctly.

Hi Leon, email is good. or gherold(at sign)teachspin.com I can't read djvu format.. but I assume I can find something on the web. I don't think I need a manual. But "cup washer" and "plunger cup" look like search terms to start with. If I think about it I'll post a picture this evening.

Thanks, George H.

If you can't find a suitable seal, some are available on ebay and maybe hydraulic supply places, one guy here in the UK repaired a damaged cup seal with Sugru

formatting link
.

I sent them to the gmail addy. Give you something to look at :)

Here is a site that I have used for reference on jack parts

formatting link

Howdy Leon ;-)

Cup seal?

formatting link

Very nice. Bookmarked for future reference. Looks like a source for both reference and parts. Looks like it has reference for my old Pro-Lift floor jack. I'll have to go check the model number. It has a slow leak somewhere. So far it has been easier to add a little oil once a year or so and keep some old papers underneath rather than try fixing...

Years ago I knew a Larry Fisk, heavy truck mechanic in this area. Wasn't related but a good guy.

Now I know one of my competitors for those "lfisk" login names too ;-)

Thanks Larry, Unfortunately I have no idea who made the jack.

George H.

Hi George,

Really good info on that website and you don't need to know who made the jack. Take a look at these links, show you how to identify and measure the seals:

formatting link

formatting link

Once you got an idea of the measurements, seal names... look at the generic stuff:

formatting link

I think what you're looking for might be something here:

formatting link

$20-30 for a single cup? Wow! Not giving them away.

Thanks, ID is ~0.23" and OD 0.47(8)" height is a bit less than 0.3" I'll give 'em a call.

George H.

Hey Leon, I live in central Idaho and have all my life I am heavy and a mechanic, and argueably a good guy :-) I read this group and rarely have much to add I mostly tinker these days, working on a huge (5200lb) doall vertical 26" fully hydraulic band saw here lately

Well that web link was a good addition. I picked an old NAPA bottle jack out of a neighbors trash several years ago. It's probably around a 3 ton and been well or maybe not so well used. I found the manual for it after some searching through the stuff listed on that site. Some trial and error because the model number and specs were rubbed off. I've got a lot better insight in how to disassemble it now, if and when I get around to it. Don't really need it but I don't have a small hydraulic like that. Hauling out a 20 ton for 1 ton work is a bit of overkill. And my small mechanical jacks don't fit so well sometimes...

My local Larry was a pretty stout character too :) Seems like just yesterday I remember my boss saying, "Head over to Acme Transport and see Larry in the garage. He's got a couple trucks that need the radios checked out." As soon as Larry caught my last name I had a bud on my side of things :)

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required