The biggest problem can be weather. It may work great in the summer and not at all in the winter.
I actually like the way Aerotech rockets eliminate wadding and pistons. They use a metal mesh which goes in the motor mount between the motor and chute. It does make several launches happen very quickly if you want.
If you have a failure, it is generally due to not checking clearances in warm and cold weather, or failing to perform an inspection of your nylon tether.
And curiously, I don't recall anybody asking for facts, but instead opinions. But as in most cases in these threads, all the rocket scientists have to add their comments.
I've noticed a lot of the poor opinions relating to piston ejection comes from people with failures but none from people that are consistently successful. In other words I've never noticed someone say I use it successfully over and over but I still don't trust it and I've done away with it.
Leads me to believe that the failures may be due to incompetence in construction or negligence in maintainance and not the design of the recovery system. When you factor this into the equation, who's opinion is to be trusted? Someone who can't build and fly and/or is too lazy or forgets to clean a tube after a flight or someone who follows manufacturers recommendation and has never had a problem directly attributable to a piston ejection failure.
PML seems to sell quite a few rockets with this system and if it didn't work I'm sure they would have removed it from their design, their sales would have dictated it.
For the record I have two different PML rockets with this design and used them to certify Level 1 and 2 and each flight was perfect. I used them because I figured the odds were much better having a piston push out the chute versus relying on just the ejection charge to deploy the chute. I've seen too many stuck chutes in my time so I was very wary of depending on this option for a cert flight and I wanted those chutes out and opening up for a nice soft landing so I used the piston.
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