Die Cast Video

May 03, 2008 5 Replies

People who've never been around molds should find this interesting. People who know molds will probably have questions. I'm not divulging much more info than what I post here. Sorry.



Here's a video of a die designed and built by the company I work at:



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It's molding magnesium nuts for the auto industry. Cycle time from shot to shot is 17 seconds. Currently the nuts are being either stamped from steel or machined from magnesium bar. There is still some debugging going on. Notice the far upper and near lower parts are breaking off the runner during ejection. They're supposed to stay on the runner and be cut off with a trim die. The reason why has yet to be determined. The spray is a mold release agent. The nuts are 42mm across the hex, 5mm thick, with a



35x1.5mm thread, approximately.

It's your runner and no amount of guessing or foul language will hep you out here. I made this work 20 years ago and my "teachers" were Ed Pietrowicz and Bill Todd. Bill wrote the book on this s*it.

Good luck.

So why isn't the robot programmer going straight in and pulling it off? Damn robot is shaking like a wet dog.

Thanks for putting that up. Don't get to se diecast stuff every day.

WEs

What are the fortune parameters that get this selection?

Wes

I use -o and -s to generate my .sigs. See the fortune man page.

Want see some silly stuff? Give 'sex' a try. :)

Thanks for the video, cool stuff Daveb

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