Thanks for the tips guys I'll look into them when I finish this project. Also got this info from John Picinich @ CADimensions thought I'd post it for other people.
************************************************************************** Cosmos Express Deflection: Does it or doesn't it?
Note: This subject was brought up during our introductory OKSWUG meeting. There were differing opinions, so here is information you may find useful. This is more or less a Newsletter Tutorial.
Using Cosmos Express (Included free inside of SolidWorks 2003), you can get a pretty picture of a deflected part, based on Force or Pressure criteria you specify. The typical depiction of deflected or stressed parts in analysis software is to exaggerate it. Cosmos Express gives you this representation, but doesn't really tell you what the true deflection is. Or do they?
After you do a Run Analysis, you can SAVE the data by clicking the Close button. After saving, there will be several files with the part name (with "COSMOSXpress Study" after it) as the filename, with varying extensions ("partfile-COSMOSXpress Study.out", "partfile-COSMOSXpress Study.mas", etc.). We need to OPEN the file with the OUT extension ("partfile-COSMOSXpress Study.out") in Notepad. In the middle of the file, in the "Load Case 1" section, you will see something like the following listed:
Minimum/Maximum Displacements
X-displ. Y-displ. Z-displ. Node: 106 106 211 Min.: -0.00038138 -0.054787 -1.0483e-005 Node: 1294 2201 1071 Max.: 0.00038140 1.2401e-006 1.0500e-005
Maximum Magnitude of Displacement Node: 106 Max.: 0.054789
For a simple one-way, or maximum, deflection analysis, you can use the "Maximum Magnitude of Displacement" and grab the Max. Value listed there. This is the Maximum Deflection, according to SolidWorks. But SolidWorks does all its measuring in METERS (does all it's Angular Degrees in RADIANS, in case you wondered). To convert this to Inches, you take the Max. Value (0.054789) times 1000 (1000mm in a Meter) divided by 25.4 (mm in an Inch). Thus the equation would be as follows:
0.054789 * 1000 / 25.4 = 2.157047 inches for this example.
If you have multiple deflections from multiple loadings, you need to subtract the Maximum and Minimum values from the direction you are interested in, either X, Y, or Z. in the example above, the X and Z directions basically zero themselves out, and don't, due to compressions and such in the material during loading, or so I am told.
Hopefully this is beneficial for some of you. If you find this information hard to follow, not so educational, or just plain wrong, let me know.
Craig Milligan snipped-for-privacy@okswug.com
*******************************************************************************